Ford Fusion FMIC Features

• 28 x 7 x 3.5 Core Size
• Doesnt require removal of active grill shutters
• Low Turbulence End Tank Design
• Minimal Pressure Drop
• Maximized Core Design
• Substantially Lower & More Consistent Charge Temps
• Bolt-in Design, No Vehicle Modification Needed
• Fully Cast End-Tanks

cp-e started off by determining the maximum size core that could fit without major modification to the vehicle. After our initial large core, we set out to build a lightweight version that combines performance with a smaller footprint. What we ended up with is a 28 x 7 x 3.5 core that performs great with lighter weight and a smaller size. This core uses the bar and plate design to help ensure a high level of efficiency.

2.0T Ford Fusion FMIC Design

cp-e then set their sights on the endtanks, developing a design that not only encloses the core, but also requires no cutting, no drilling, and no permanent modification to the vehicle. With the laser cut brackets, the intercooler will mount in the stock location while matching up to the stock intercooler piping. Customers can now upgrade their piping when their power demands need it and modify in smaller increments.

As always, the cp-e intercooler includes cast endtanks that are welded and pressure tested with the core. What sets these endtanks from the rest is the engineering behind their shape and internal design. Hours of design and computer flow diagrams have been put into the tanks design to virtually eliminate turbulence within them. Many times, upgrading an intercooler causes increased turbo-lag, and an overall pressure loss. This is because of the large size of the core and the turbulence within the endtanks. By designing the endtanks to be smaller, and more efficient cp-e has found a way to minimalize turbulence in order to keep the drivability of the car high, while still enlarging the intercooler drastically.

The internal design of the endtanks directs the air to bring the most optimal airflow as well as an even distribution throughout the core. In intercoolers, the back half of the core only does 25% of the cooling. The endtanks have been designed to direct the air properly into the core for the most even cooling, giving the vehicle the most consistent conditions going into the engine.

Ford Fusion FMIC Highlights

Turbulence Reduction Fins

When creating an intercooler, the goal is to maximize size, while not increasing pressure drop. Larger cores almost always exhibit some form of pressure drop, due to the massive turbulence in a large core. cp-e has engineered a way around this by adding our carefully calculated turbulence reduction fins to smooth out the airflow from the end tanks to the main core.

In the real world this translates to extraordinarily low pressure drop and no loss in spool times.

Fully Cast Endtanks

When durability and high horsepower are the main goals, nothing beats casting. Cut and weld sections just dont have close to the reliability of a cast piece. The problem is that casting is too expensive and out of reach for many manufacturers.

With the ultimate product as our end goal, we only accept fully cast end tanks for all of our front mount intercoolers.